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STC-1080G Automatic High Speed Window Patching Machine

STC-1080G Single Lane (Single Speed) Single Lane
(Double Speed)
Double Lanes
(Single Speed)
Double Lanes
(Double Speed)
Max paper size(mm) 1080×1100 1080×520 500×1100 500×520
Min paper size(mm) 100×100 100×100 100×100 100×100
Max window size(mm) 780×700 780×320 350×700 350×320
Min window size(mm) 40×40 40×40 40×40 40×40
Cardboard (g/㎡) 200-1000 200-1000 200-1000 200-1000
Corrugated paper(mm) ≤5.0 ≤5.0 ≤5.0 ≤5.0
Film thickness 0.05-0.25mm 0.05-0.25mm 0.05-0.25mm 0.05-0.25mm
Max working speed(s/h) 10000 16000 16000 30000
Total power (kw) 10 10 10 10
Total weight (T) 3.5 3.5 3.5 3.5
Dimension(mm) 5800×1960×1600 5800×1960×1600 5800×1960×1600 5800×1960×1600

1. Feeder:

◆ The unique supporting plate and wheel feeding type replaces the servo intermittent feeding type.

◆ Ensure that the paper is smooth

◆ Deliver the paper with high speed, stable and reliable.

◆ Our company has won the national patent for this part.

2. Rotation rubber roller (can pull-out):

◆ Single rubber roller cooperate with baffle to gluing.

◆ Avoid the waste of glue, reduce the volatilization.

◆ When the machine stopped, the rubber roller can rotation driving by the motor. Avoid the glue solidify on the face of rubber roller.

◆ When cleaning the rubber roller, this part can pull-out entirely, reduce cleaning time.

3. Gluing:

◆ Use automatic gluing instead of hand movement.
◆ This part can adjust the glue roller right or left、up or down.
◆ When the photoelectric sensor reacted the paper. If there are papers pass, the machine will use the air cylinder to control platform to uplift.
◆ If there are no papers pass, the platform will decline.
◆ Avoid the glue smear on the belt.

4. Suction belt:

◆ The two suction belts are wide and thick,increase service life.

◆ With the device of adjust the wind power.

◆ Can adjust wind power according to the sizes of papers.

◆ Ensure that no position offset.

5. Film transport:

◆ Film Transport is controlled by the servo motor.

◆ With high precision,make the error of cutting the film is less than 0.5mm.

◆ Adopt the touch screen to adjust the length of the film.

◆ Make the adjustment more convenient and efficient.

6. Roller knife:

◆ Quality alloy steel was adopted special heat treatment process to ensure long working hours.

◆ Use the touch screen to set the film length so that the machine can runs more accurate, stable and reliable.

7. Jog film cutting (Special for tissue boxes):

◆ Special design for the middle cutting of the film, such as tissue boxes point cut or long cut.

◆ Incision length is adjustable, ensure accurate and never shifting.

Operating Conditions:

◆  Working temperature is 5ºC to 40ºC.

◆ Transportation and storage temperature is-25ºC to 55ºC.

◆ The relative temperature is not greater than 60% (20%c), and the altitude is not more than 1000 m.

Power supply specification:

◆ Total power: 3 phase 4 wire,380V 50HZ

◆ Control power: single phase,220V   AC   24V   DC

◆ Deviation: ±10%V  ±1HZ

◆ Total power:10KW

Note:Due to the diversity of products, the applicability of the machine will be affected. So the above data is not applicable to every product.

1. Low voltage apparatus:

NO.

NAME

MODEL

QTY

NOTE

1

Breaker

DZ108-20  0.6-1A

1

TANGANT

2

Breaker

DZ108-20  4-6.3A

1

TANGANT

3

Breaker

DZ108-20  5-8A

3

TANGANT

4

Breaker

DZ47-63-1PD 6A

2

TANGANT

5

AC Contactor

LC1-D901

4

SCHNEIDER

6

Button

ZB2BA2+ZB101C

14

SCHNEIDER

7

Emergency Stop Switch

ZB2BS54+BZ102C

2

SCHNEIDER

8

Switching Power

ABL2REM24045H

1

SCHNEIDER

9

Cooling fan

TA12025SL-2 AC220

2

 

10

Buzzer

TBNAC220V-240VJBK5-400VA PUT IN

1

TEND

11

Speed Control  Knob

4.7KΩ

1

 

12

Change-over Switch

GLD11-63/04

1

TEND

13

Photoelectric Switch

E3ZD61

2

OMRON

14

Encoder

MT3806-2000B2-24T

1

MT

2.Frequency converter, PLC, Servo control:

NO.

NAME

MODEL

QTY

NOTE

1

Frequency Converter

VFDO 3.7EL43A

1

DELTA

2

Programmable Controller

VS1-32MT

1

VIGOR

3

Servo Motor

0.75KW

1

WEIKEDA

4

Servo Driver

VEC-VC-R75H23B-M-C

1

WEIKEDA

5

Human Machine Interface

MT4434T

1

KINCO

 3.Motor configuration:

NO.

NAME

MODEL

QTY

NOTE

1

Main motor

VABPI00L-4 3.0KW

1

DEDONG

2

Vortex pump

2LG5107AH362LG4107AH36

1

MEILAILE

3

Pump

ZFB80A

1

TONGNENG

4

Rubber roller motor

90YS90GY38X 100GF6H

1

JINGYAN

4.Pneumatic component:

NO.

NAME

MODEL

QTY

NOTE

1

Cylinder For Support Paper

CQ2A32-10DM

1

SMC

2

Cylinder For Suction Plate.

SDA25*10

2

SNS

3

Rubber Roller Cylinder

SDAJ25*15-15-B

2

SNS

4

Vibrating Motor

GT-08

1

SNS

5

Five-way Valve

SY7120-5GD-02

1

SMC


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